由于液體硅橡膠的化(hua)學惰性(xing)和耐溫的特性(xing),它有(you)很長(chang)(chang)的保存(cun)時間(jian)和使(shi)(shi)用壽命(ming)。硅膠供應(ying)(ying)商建(jian)議原料(liao)應(ying)(ying)該在六個(ge)月內進行加(jia)工(gong)(gong),但實際上含(han)有(you)液體(ti)硅橡膠的鑄(zhu)造(zao)部件能無限期地存(cun)放(fang),盡管鑄(zhu)模工(gong)(gong)建(jian)議最長(chang)(chang)放(fang)置時間(jian)是三年。這(zhe)種醫用材料(liao)的耐用性(xing)延長(chang)(chang)了(le)相應(ying)(ying)醫療設(she)備(bei)的使(shi)(shi)用壽命(ming),使(shi)(shi)廠商和終端用戶都受益(yi)。
同(tong)樣地(di),醫(yi)療器(qi)械(xie)行業對液(ye)體(ti)硅橡(xiang)膠的(de)醫(yi)用(yong)材料表現(xian)出偏愛。不同(tong)于使一些用(yong)戶過敏的(de)橡(xiang)膠,液(ye)體(ti)硅橡(xiang)膠具有低敏感性。液(ye)體(ti)硅橡(xiang)膠不含(han)有聚氯乙烯中的(de)鄰苯二甲酸鹽(yan),這種塑化劑(ji)在實驗(yan)中被發現(xian)可以擾亂內分泌系統并且損傷(shang)生殖和(he)神經系統。
然(ran)而,造價是(shi)液體硅(gui)(gui)橡膠的一個缺(que)陷。相比其他原材料,如熱塑(su)性(xing)(xing)彈性(xing)(xing)體(TPE)和(he)熱塑(su)性(xing)(xing)聚氨酯(zhi)(TPU),硅(gui)(gui)樹脂的造價是(shi)它(ta)們的3-5倍(bei)(bei);生產(chan)周期則更長,是(shi)它(ta)們的兩倍(bei)(bei)。
在一(yi)些需要考慮(lv)成本的(de)應用中(zhong),如果對(dui)液體(ti)硅橡膠的(de)一(yi)些特性(xing)(xing)比如耐(nai)溫、壓(ya)縮變形(xing)和(he)化學(xue)惰(duo)性(xing)(xing)等沒(mei)有(you)要求(qiu),可以使用更便宜(yi)的(de)熱塑(su)性(xing)(xing)彈性(xing)(xing)體(ti)TPE和(he)熱塑(su)性(xing)(xing)聚氨酯TPU。
注意(yi)事項:混煉(lian)時(shi)(shi)間(jian)(jian)不易過(guo)長,待配合(he)分(fen)(fen)散(san)均勻,膠(jiao)(jiao)料全部包輥(gun)及表面光滑即可(ke)結束混煉(lian);時(shi)(shi)間(jian)(jian)過(guo)長會粘(zhan)輥(gun),佛硅(gui)橡膠(jiao)(jiao)和苯基硅(gui)橡膠(jiao)(jiao)本身較粘(zhan)。混煉(lian)時(shi)(shi)間(jian)(jian)尤為(wei)縮 短,并要加(jia)強冷卻保持低輥(gun)溫,加(jia)白(bai)炭(tan)黑時(shi)(shi),細粉(fen)易飛揚(yang),應加(jia)強防護措(cuo)施;海綿(mian)膠(jiao)(jiao)發泡劑(ji)極易結團難以(yi)分(fen)(fen)散(san),要制成母膠(jiao)(jiao)使(shi)用(yong)(yong)(yong)。硅(gui)橡膠(jiao)(jiao)膠(jiao)(jiao)質柔軟,混煉(lian)切割(ge)要用(yong)(yong)(yong)膩(ni) 子刀,不能(neng)用(yong)(yong)(yong)一(yi)(yi)般的(de)刀,薄通(tong)時(shi)(shi)不能(neng)象其它(ta)膠(jiao)(jiao)那樣(yang)下(xia)片,要用(yong)(yong)(yong)有機玻璃(li)或尼龍特質刮刀。混煉(lian)膠(jiao)(jiao)要經(jing)過(guo)一(yi)(yi)定時(shi)(shi)間(jian)(jian)(》24H)的(de)停放,以(yi)利配合(he)劑(ji)的(de)充(chong)分(fen)(fen)擴散(san).使(shi)用(yong)(yong)(yong)時(shi)(shi)必須經(jing)過(guo)回煉(lian),回煉(lian)膠(jiao)(jiao)隨煉(lian)隨用(yong)(yong)(yong),時(shi)(shi)間(jian)(jian)過(guo)久,硫化膠(jiao)(jiao)性能(neng)會下(xia)降。
氟(fu)(fu)橡膠(jiao)(jiao)(jiao)(jiao):氟(fu)(fu)橡膠(jiao)(jiao)(jiao)(jiao)加(jia)工(gong)比較困(kun)難,其混(hun)(hun)(hun)煉(lian)(lian)特性取(qu)決于生(sheng)(sheng)膠(jiao)(jiao)(jiao)(jiao)在不同溫(wen)度(du)下(xia)流變行為(wei)。而(er)不取(qu)決于生(sheng)(sheng)膠(jiao)(jiao)(jiao)(jiao)與炭黑的(de)相互作用。開(kai)煉(lian)(lian)機混(hun)(hun)(hun)煉(lian)(lian)時(shi)(shi)因(yin)(yin)摩(mo)擦生(sheng)(sheng)熱大,易造成(cheng)(cheng)膠(jiao)(jiao)(jiao)(jiao) 燒,故輥(gun)(gun)距要(yao)小些,輥(gun)(gun)溫(wen)控制50-60度(du)混(hun)(hun)(hun)煉(lian)(lian)時(shi)(shi)生(sheng)(sheng)膠(jiao)(jiao)(jiao)(jiao)有破碎傾向。因(yin)(yin)而(er)生(sheng)(sheng)膠(jiao)(jiao)(jiao)(jiao)成(cheng)(cheng)連續塊狀時(shi)(shi)間較長(chang),混(hun)(hun)(hun)煉(lian)(lian)效果較低。由于生(sheng)(sheng)膠(jiao)(jiao)(jiao)(jiao)門尼粘度(du)大,硬度(du)高。對滾筒橫壓力比 較大。能(neng)耗高,故混(hun)(hun)(hun)煉(lian)(lian)容量不能(neng)按(an)常規計(ji)算,實踐中(zhong)XK-230.3KG.XK-360為(wei) 5KG。混(hun)(hun)(hun)煉(lian)(lian)時(shi)(shi)。加(jia)入(ru)(ru)生(sheng)(sheng)膠(jiao)(jiao)(jiao)(jiao)薄通10次形(xing)成(cheng)(cheng)均勻包輥(gun)(gun)膠(jiao)(jiao)(jiao)(jiao),調節(jie)輥(gun)(gun)距保持少(shao)(shao)量堆積膠(jiao)(jiao)(jiao)(jiao),然后加(jia)入(ru)(ru)配合(he)劑(ji)(ji),生(sheng)(sheng)膠(jiao)(jiao)(jiao)(jiao)-增(zeng)塑劑(ji)(ji)-吸酸(suan)劑(ji)(ji)-填充劑(ji)(ji)-薄通-下(xia)片。為(wei)了避免粘 輥(gun)(gun),易于部分(fen)填充劑(ji)(ji)一起加(jia)入(ru)(ru)【氧化鎂】。1號(hao)硫化劑(ji)(ji)以(yi)母膠(jiao)(jiao)(jiao)(jiao)形(xing)式(shi)加(jia)入(ru)(ru),3號(hao)與少(shao)(shao)量填充劑(ji)(ji)拌合(he)后加(jia)入(ru)(ru),混(hun)(hun)(hun)煉(lian)(lian)時(shi)(shi)間無嚴格規定,為(wei)防(fang)止過(guo)煉(lian)(lian)粘輥(gun)(gun)應(ying)盡可能(neng)縮短混(hun)(hun)(hun)煉(lian)(lian)時(shi)(shi) 間。混(hun)(hun)(hun)煉(lian)(lian)膠(jiao)(jiao)(jiao)(jiao)需停放24小時(shi)(shi)使(shi)用,須(xu)經反煉(lian)(lian)。氟(fu)(fu)橡膠(jiao)(jiao)(jiao)(jiao)很難用密煉(lian)(lian)機混(hun)(hun)(hun)煉(lian)(lian),因(yin)(yin)為(wei)生(sheng)(sheng)膠(jiao)(jiao)(jiao)(jiao)在密煉(lian)(lian)機中(zhong)剪切(qie)變形(xing)時(shi)(shi),會(hui)產生(sheng)(sheng)不可逆的(de)脆性破壞,生(sheng)(sheng)成(cheng)(cheng)1-5MM破碎塊。