表面活性劑加入到(dao)一般酸(suan)洗(xi)液(ye)中(zhong)得(de)到(dao)光亮(liang)酸(suan)洗(xi)液(ye),可以代(dai)替傳統(tong)的(de)(de)(de)高鉻、高氮(dan)、污染嚴重的(de)(de)(de)光亮(liang)浸蝕(shi)液(ye)。表(biao)(biao)(biao)(biao)(biao)面(mian)(mian)(mian)活性劑(ji)的(de)(de)(de)作用(yong)在于(yu)其吸附于(yu)工(gong)件(jian)表(biao)(biao)(biao)(biao)(biao)面(mian)(mian)(mian)并形成(cheng)阻擋吸附膜。由(you)于(yu)工(gong)件(jian)的(de)(de)(de)抖動,溶(rong)(rong)液(ye)的(de)(de)(de)對流和(he)擴散作用(yong),造成(cheng)微(wei)觀凸出(chu)部位(wei)的(de)(de)(de)吸附膜較凹陷部位(wei)容易脫附,而使凸出(chu)部位(wei)的(de)(de)(de)銹蝕(shi)及氧化皮被酸(suan)集中(zhong)溶(rong)(rong)解,且溶(rong)(rong)解速(su)度大(da)于(yu)凹陷部位(wei)。往復的(de)(de)(de)吸附、脫附和(he)溶(rong)(rong)解,還(huan)使工(gong)件(jian)表(biao)(biao)(biao)(biao)(biao)面(mian)(mian)(mian)的(de)(de)(de)微(wei)觀劃(hua)痕(hen)也被填(tian)平,得(de)到(dao)平整光亮(liang)的(de)(de)(de)基材表(biao)(biao)(biao)(biao)(biao)面(mian)(mian)(mian)。表(biao)(biao)(biao)(biao)(biao)面(mian)(mian)(mian)活性劑(ji)起到(dao)了整平、光亮(liang)緩蝕(shi)的(de)(de)(de)作用(yong)。
電鍍工(gong)(gong)業中(zhong),工(gong)(gong)件在進行(xing)電鍍、油(you)(you)(you)(you)漆、氧化等工(gong)(gong)序前均需要除油(you)(you)(you)(you)、酸洗和拋光預處(chu)理。通(tong)常采用(yong)的堿性除油(you)(you)(you)(you)液,溫度(du)較高時(shi)才能達到理想的除油(you)(you)(you)(you)效(xiao)果。若(ruo)在除油(you)(you)(you)(you)液中(zhong)加入表面(mian)(mian)活性劑(ji),利用(yong)其乳(ru)化、洗滌特性,即(ji)表面(mian)(mian)活性劑(ji)的兩親基(ji)(ji)團吸(xi)附(fu)于(yu)油(you)(you)(you)(you)水(shui)(shui)界(jie)面(mian)(mian)上,極(ji)性基(ji)(ji)指向(xiang)水(shui)(shui),非極(ji)性基(ji)(ji)指向(xiang)油(you)(you)(you)(you)污,定向(xiang)排列,降(jiang)低(di)油(you)(you)(you)(you)-水(shui)(shui)間的界(jie)面(mian)(mian)張力,使(shi)金屬表面(mian)(mian)的油(you)(you)(you)(you)污分散(san)、懸浮,脫離工(gong)(gong)件表面(mian)(mian)并不再吸(xi)附(fu)于(yu)工(gong)(gong)件上。因(yin)此可提高除油(you)(you)(you)(you)效(xiao)果及除油(you)(you)(you)(you)速度(du)并實現(xian)低(di)溫除油(you)(you)(you)(you)。
表(biao)面(mian)活(huo)性(xing)劑廣泛用(yong)于日用(yong)化(hua)學工業(ye),在金(jin)屬(shu)防(fang)護業(ye)中也占有重(zhong)要地位。表(biao)面(mian)活(huo)性(xing)劑可(ke)使金(jin)屬(shu)防(fang)護效果更佳,能(neng)節省材料及能(neng)源,并解決一系列實(shi)際問題。目前,隨著國(guo)內外表(biao)面(mian)活(huo)性(xing)劑工業(ye)水平的迅速發(fa)展,其應用(yong)技術已成為金(jin)屬(shu)防(fang)護業(ye)的熱點之一。
表(biao)面(mian)活(huo)(huo)性(xing)(xing)(xing)劑也稱界面(mian)活(huo)(huo)性(xing)(xing)(xing)劑,是指一-些在低濃度(du)下可以(yi)大(da)幅度(du)降低界面(mian)張力的有(you)機化合物(wu)。其分子(zi)中同時含(han)有(you)親水的極性(xing)(xing)(xing)基(ji)(ji)團(如- COOH,- OH,- NH2、- OSO3、- SO3,- CONH2,醚鍵- 0-等)和憎水(親油(you))的非(fei)極性(xing)(xing)(xing)基(ji)(ji)團(如各類C- H鏈(lian)烴基(ji)(ji))。
按(an)表面(mian)活(huo)性(xing)劑的(de)結構可分為陰離子(zi)型(xing)(xing)、陽離子(zi)型(xing)(xing)、非(fei)離子(zi)型(xing)(xing)和兩性(xing)型(xing)(xing)四種類(lei)型(xing)(xing)。表面(mian)活(huo)性(xing)劑分子(zi)中不對稱的(de)兩親結構,決(jue)定(ding)了其在溶(rong)液中的(de)界(jie)面(mian)吸附、定(ding)向排列及形成膠束(shu)的(de)基本性(xing)質,結果都是使界(jie)面(mian)張力降低(di),體系趨于(yu)穩定(ding)。表現出潤濕、乳(ru)化、洗滌、滲透、增(zeng)溶(rong)及起泡(pao)等特(te)性(xing)。利用(yong)表面(mian)活(huo)性(xing)劑的(de)諸多特(te)性(xing),在金(jin)屬防護中可作為酸洗、除油、電鍍、封閉、低(di)溫磷化、緩蝕及環(huan)保(bao)中的(de)各(ge)類(lei)功能型(xing)(xing)添加劑。作用(yong)機理均為吸附,但使用(yong)條件不同(tong)(tong),效果也(ye)就(jiu)不同(tong)(tong)。